Industrial impact...
Power outages cause heavy production lossesIndustries in Punjab, NWFP almost stop work
Friday, January 04, 2008
By Mansoor Ahmad
LAHORE: The failure of the Ministries of Commerce, Industries and Water and Power to coordinate a planned schedule for uninterrupted electricity supply to the industries in order to ensure efficient production without wastages has played havoc with industrial activities.
After suffering huge production losses due to three-day closure after Benazir Bhutto's death, the industrial wheel in Punjab and NWFP has almost halted again this time due to power and energy supply mismanagement. The idea to manage electricity shortage through half-hour load-shedding after every one hour of power supply may work for domestic and commercial consumers, but is not practicable for the industrial sector that in most of the processes for completion of a chain production cycle needs uninterrupted power supply for five to six hours.
After unscheduled load-shedding for short duration in recent weeks, both the small and large industries saw their production graph decline sharply and wastages increase enormously. All Pakistan Textile Mills Association (Punjab Zone) Chairman Akber Sheikh said "the spinning industry suffers production and raw material losses every time the process gets stopped due to power failure.
"It takes 15 to 20 minutes to restart the spinning process as with abrupt suspension of production the yarn in different stages of production is broken and has to be reloaded at many points."
He said the textile processing industry had been devastated, particularly the dyeing industry as the stoppage of the process due to power failure destroyed the entire lot that was in various stages of dyeing.
He said the processing industry had, in fact, completely stopped production in the uncertain electricity supply situation, adding that resulted in shortage of weaving material and fabric needed by the apparel sector.
Leading knitwear exporter Adil Butt, commenting on the issue, said the stitching and packing process could not be continued under current circumstances when electricity was switched off for 30 minutes after every hour. The workers could not remain sitting on the machines in the dark and left their stations at the time of load-shedding and took 15 to 20 minutes to reassemble when electricity supply was restored, he said, adding "as they find their rhythm, the power goes off after 40 minutes again."
The industrialists expressed their dismay over the indifferent attitude of the ministries established to facilitate the manufacturing sector. They alleged that the ministries had not kept liaison either within the government departments or with the industrial sector. Whenever any industrial sector faced problem, they said, it had to move from pillar to post to get it resolved. Ideally, the ministry concerned should adopt a proactive approach and resolve the problem at the initial stage.
They said though the power crisis had been on the horizon, its actual impact was known only to the Ministry of Water and Power and the Water and Power Development Authority. However, they said, both the institutions never bothered to take either the Ministry of Industries or the local industries into confidence to chalk out a contingency plan to minimise the impact of power shortage.
They said the Pakistan Electric Power Company (PEPCO) finally realised its mistake and contacted different industrial sectors to provide them a plan for uninterrupted supply for shorter duration.
The All Pakistan Textile Mills Association (APTMA) was informed that there would be no power supply to its industries from 5pm to 10pm when the electricity demand would be at the peak. The association was assured that after that there would be uninterrupted power supply, they said.
However, the textile millers complained that even after closing their industries during peak consumption hours they still faced periodic power shutdown after short durations which had upset their entire production schedule. The wastage in the industry had increased at a time when the textile sector was under stress due to high cost of doing business, they added.
Other industries like plastic goods' manufacturers, light engineering industries, auto parts' manufacturers and steel re-rolling mills have been in more difficult condition as they need constant power supply to process raw material put in the machines or suffer total loss. Even the printing presses are facing production losses.
Some large manufacturers having furnace oil or gas-run power generation facilities are managing their production but medium-sized industries having diesel/gas are dependent on inconsistent electricity supply from the WAPDA and are suffering badly.
Gas connection to all the industries has been severed while producing electricity from diesel costs Rs11 per unit. According to the manufacturers, the cost is too high to remain competitive.
Source:
http://www.thenews.com.pk/daily_detail.asp?id=89211